Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Fast, Reliable Chimney Repair Across Macungie
Chimney repair in Macungie, PA typically runs $250-$1,800 depending on whether you need mortar repointing, waterproofing, or partial rebuilding, and most jobs are completed in a single visit. Hearthstone Chimney Co. has been serving the Lehigh Valley for over 42 years, and our crews know the split personality of Macungie’s housing stock: the solid masonry chimneys of the late-1800s borough built for coal heat, and the factory-built fireplaces that filled Lower Macungie’s 1990s and 2000s subdivisions. We dispatch from our Philadelphia office and schedule Macungie appointments with the same-day booking our customers expect. Call (610) 632-1394 - a live person answers, 24 hours a day.
Why Hearthstone Chimney Co. Is Macungie’s Preferred Chimney Repair Company
Macungie homeowners call us because we document what we find and explain it in plain English. Our Chimney Repair team completes a Level-2 camera inspection on every service call, and you get photos you can see plus a written verdict - no guesswork, no pressure.
We’ve earned a strong local reputation in Macungie and the surrounding Lehigh Valley by showing up when we say, pricing upfront with no surprises on the bill, and backing every job with our 90-Day Done Right Promise in writing. If it’s not right, we make it right - no paperwork, no arguing. Our technicians are background-checked, uniformed, and trained to work on both the borough’s century-old masonry and the prefabricated systems in newer developments.
Calls are answered by a live person, not a voicemail tree. That matters when you’re staring at a water stain on your ceiling or smoke rolling back into your living room and need to talk to someone who understands the problem.
Our Chimney Repair Services in Macungie
Chimney Rebuilding
Some Macungie chimneys have simply outlived their mortar. The Pennsylvania German builders who raised the borough’s brick homes in the 1880s through 1920s used thick, durable construction, but 120+ winters of Lehigh Valley freeze-thaw cycles take their toll. When spalling brick, deteriorated crowns, and compromised structural integrity stack up, spot repairs stop being enough. We rebuild sections of failing chimneys using professional-grade materials from Olympia Chimney and Copperfield, matching original bond patterns and restoring structural integrity. Most rebuilding jobs in Macungie are completed in a single visit with our crew arriving prepared.

Chimney Waterproofing
Macungie’s older masonry is thirsty. The same porous brick and soft lime mortar that let those 19th-century chimneys breathe also absorb rainwater and wick it inward. South Mountain’s wind patterns drive precipitation against south-facing chimney exposures, and once water gets behind the brick, freeze-thaw splitting begins. We apply breathable, vapor-permeable waterproofing agents from trusted manufacturers that block liquid water while letting trapped moisture escape. This isn’t a DIY sealant job - the wrong product traps moisture and accelerates damage. We specify the right treatment for your chimney’s age and condition.

Flashing Repair
Flashing is the metal seam where your chimney exits the roofline, and it’s the most common leak point we find in Macungie homes. The borough’s older homes often have original step flashing embedded in deteriorating mortar; the newer subdivisions may have builder-grade aluminum that fatigues after a decade of thermal cycling. We fabricate and install custom flashing using professional-grade materials, integrating with your roofing system to create a watertight seal. Every flashing repair includes inspection of the surrounding decking and sheathing - water travels, and the visible stain is rarely the whole story.

Mortar Repointing & Tuckpointing
When mortar joints erode but the brick itself remains sound, repointing restores the chimney’s weather shell without rebuilding. In Macungie’s coal-era chimneys, we often find original soft mortar that has turned to dust while the brick stays solid. We grind out failed joints to proper depth and repoint with mortar matched for compressive strength and permeability - critical on older masonry where modern Portland-heavy mixes can trap moisture and spall the faces off good brick. Tuckpointing, the decorative technique that creates the illusion of fine joints, is available where historical appearance matters.

Spalling Brick Repair
Spalling - the flaking and popping of brick faces - is everywhere in Macungie’s older neighborhoods. It starts with water infiltration, accelerates through freeze-thaw, and ends with structural compromise if ignored. We remove and replace spalled brick with matching units, address the moisture source, and restore the chimney’s protective shell. On a call off Chestnut Street in the borough, what the homeowner described as a smoking fireplace turned out to be an original coal-flue chimney with a cross-section far too large for the gas insert tapped into it, so our tech measured the flue, confirmed the draft failure, and relayed that no cleaning would solve it - only a properly sized liner would. Weeks later, in a Lower Macungie subdivision, we pulled the chase cover on a 2000s-era zero-clearance fireplace, found a cracked prefab chimney cap letting water down onto the firebox, and replaced it with a Famco direct-vent cap matched to the manufacturer’s specification.

What happens when you call
- 1
A real person answersNo phone trees - you reach a local pro.
- 2
You get an upfront price rangeHonest numbers before anyone is dispatched.
- 3
A background-checked tech heads outLicensed & insured, dispatched right away.
- 4
You approve before work beginsNothing starts until you say go.
Trusted Brands We Service in Macungie
We stock parts and specify materials from the brands that professional sweeps trust: DuraFlex for stainless steel liners, HeatShield for cerfractory flue resurfacing, Gelco for caps and screening, and Olympia Chimney for rebuild components. For Macungie’s prefabricated fireplaces - common in the township’s subdivision builds - we source manufacturer-specific chase covers and direct-vent caps from Famco and Copperfield rather than forcing universal-fit substitutes that leak or void warranties. Having the right part on the truck means your repair gets done in one visit, not two.
Common Chimney Repair Problems We See in Macungie Homes
- Oversized coal-furnace flues being reused with modern inserts. In Macungie borough, the late-1800s Pennsylvania German masonry chimneys now serving as fireplaces were engineered for coal furnaces, so their original flues are often two to three times the cross-section a modern gas insert or wood fireplace needs - a draft-killing oversize that no cleaning alone can correct.
- Cracked prefab caps and water intrusion in zero-clearance chases. The 1990s-2000s zero-clearance prefab fireplaces scattered through Lower Macungie subdivisions pose the opposite problem: they demand manufacturer-specific parts and documented chase clearance rather than masonry restoration. A cracked cap is invisible from the ground and missed without a Level 2 inspection.
- Freeze-thaw damage to mortar and clay tile liners. The Lehigh Valley’s pronounced freeze-thaw cycle - with winter temperatures repeatedly crossing the freezing threshold - aggressively attacks the mortar joints and clay tile liners in Macungie’s older brick chimneys, often accelerating interior liner cracking that becomes apparent during routine cleaning.
- Wind-driven downdraft from South Mountain. South Mountain, rising directly south of the borough, can redirect prevailing winds into the valley and create intermittent downdraft conditions that force smoke back into homes - sometimes misdiagnosed as a chimney blockage when it’s actually a pressure and design issue.
Pricing for Chimney Repair in Macungie, PA
Here’s what chimney repair costs in the Macungie market:
| Service | Typical Range in Macungie |
|---|---|
| Mortar repointing (per section) | $250-$650 |
| Spalling brick repair (localized) | $350-$800 |
| Chimney waterproofing | $400-$900 |
| Flashing repair or replacement | $450-$1,100 |
| Prefabricated cap replacement (manufacturer-specific) | $300-$700 |
| Partial chimney rebuild | $1,200-$3,500 |
What moves the number: accessibility (steep roof pitches cost more to work safely), extent of water damage behind visible failure, and whether manufacturer-specific parts are required for prefab systems. We give you the full price before we start - the number on the estimate is the number on the invoice. Senior and veteran discounts of 5% apply, and we offer $50 off any repair over $250. Call (610) 632-1394 for a free estimate; we also provide free second opinions on any written estimate you’ve already received.
We Also Serve Cities Near Macungie
Our crews work throughout the Lehigh Valley, including Chimney Repair in Macungie borough and township, plus Emmaus to the north, Breinigsville to the east, Allentown’s western neighborhoods, and Catasauqua along the Lehigh River. Scheduling is coordinated from our Philadelphia office with local dispatch to your area.
Serving Macungie, PA - Our Local Coverage Area
We’re based in the Macungie area and know this community well. Use the map below to see our service coverage - if you’re nearby, we can almost certainly help.
FAQs - Chimney Repair in Macungie
Yes. Factory-built fireplaces in Lower Macungie’s 1990s and 2000s subdivisions use metal chase systems and manufacturer-specific caps that deteriorate invisibly from the ground. A cracked cap or corroded chase cover can leak water onto the firebox for years before you see interior damage. We recommend a Level-2 camera inspection every year, even when everything looks fine from the living room. Call (610) 632-1394 to schedule - estimates are free.
Most often, the original flue was built for a coal furnace and is two to three times too large for your modern gas insert or wood fireplace. An oversize flue cannot generate enough draft to pull smoke upward; instead, it spills into your living room. No amount of cleaning fixes this - only a properly sized liner, installed after accurate measurement, will correct the draft. We’ve diagnosed this exact problem on borough homes from Chestnut Street to the center of town. Call (610) 632-1394 and we’ll measure your flue and show you the photos.
No. Spalling indicates water has penetrated the brick and freeze-thaw cycles are popping the face off. Left alone, it progresses to structural compromise and interior liner damage. The flaking you see is a symptom of a moisture problem that needs source identification and repair, not just surface patching. We replace spalled brick, address the water entry, and restore weather protection. Call (610) 632-1394 for an inspection - we’ll show you exactly what’s happening inside and out.
If the brick itself is sound and only the mortar joints are eroded, repointing restores the shell. If brick faces are spalling, the crown is cracked through, or the structure leans or shows vertical cracking, partial or full rebuilding is necessary. Our Level-2 inspection gives you photos of every elevation and a plain-English verdict on which approach makes sense. We don’t recommend work you don’t need - and we document what we find so you can see it yourself. Call (610) 632-1394 for a free estimate.
It must match the manufacturer’s specification. Zero-clearance fireplaces are engineered systems; the wrong cap alters draft, can block venting, and may void any remaining warranty. We source Famco and Copperfield direct-vent caps matched to your unit’s make and model, and we verify proper chase clearance during installation. Universal-fit caps from the hardware store are a false economy on these systems. Call (610) 632-1394 - we’ll identify your unit and install the right part in one visit.
Written by Russell Haines, Owner at Hearthstone Chimney Co., serving Macungie and the Lehigh Valley since 1984.





Before
After
Before
After
Before
After